Operators must receive professional technical training and be familiar with the basic structure, working principle, operating procedures, and safety specifications of the equipment. The training content should include the use of function buttons on the equipment control panel, parameter setting methods, and emergency handling procedures. At the same time, theoretical and practical assessments must be passed to confirm that operators have independent operating capabilities to avoid equipment failures or safety accidents caused by misoperation. In addition, the job responsibilities of operators should be clarified, and unauthorized personnel are strictly prohibited from contacting the equipment to ensure the standardization and professionalism of the operation process.
First, a comprehensive inspection of the mechanical parts of the equipment is required, including the lubrication of the transmission system (such as gears, chains, and guide rails), the tightness of each moving part, and the wear status of the glue injection head and the hair transplant needle. If the parts are found to be loose, worn, or insufficiently lubricated, they must be tightened, replaced, or lubricated in time. Secondly, check the electrical system, including whether the power connection is stable, whether the sensor (such as photoelectric switch, proximity switch) is sensitive, and whether the control system (PLC, touch screen) displays and responds normally. After power on, conduct an empty machine test run to observe whether the movement of each axis of the equipment is stable, whether the injection and hair transplanting actions are coordinated, and test the effectiveness of the emergency stop button and safety protection devices (such as protective covers, safety gratings) to ensure that the equipment is in a safe and controllable state.
First, confirm whether the specifications and quality of the brush head, bristles and glue of the automatic glue injection robot high-speed toothbrush hair transplanting machine to be processed meet the process requirements. The brush head must be clean, oil-free and deformed, the bristles must be dry, not bent and have uniform diameter, and the glue must be within the validity period and have appropriate viscosity and curing characteristics (such as curing time and bonding strength). Secondly, prepare the required tooling fixtures, such as brush head fixing fixtures, hair transplanting templates, etc., to ensure that the fixtures match the brush head size and are accurately positioned to avoid hair transplanting position offset due to fixture errors. At the same time, necessary tools such as wrenches, screwdrivers, glue gun cleaning tools, etc. are required for equipment adjustment, component replacement and daily maintenance.
According to the brush head type (such as soft bristles, hard bristles, brush heads with different apertures), bristle material (nylon, pig bristles, etc.) and glue characteristics, set appropriate injection volume, injection speed, implantation depth, implantation frequency and other parameters in the equipment control system. For example, fine and soft bristles require lower implantation pressure to avoid bristle breakage; high-viscosity glue requires higher injection pressure to ensure smooth extrusion. After the parameters are set, trial production is required, and samples are randomly selected for testing to check indicators such as implantation firmness (such as pull-out force test), injection uniformity, and bristle arrangement neatness. If they do not meet the requirements, the parameters need to be adjusted and re-verified until the process standards are met.
Ensure that the temperature and humidity of the workshop meet the requirements for equipment use (usually the temperature is controlled at 20-28℃, and the humidity is controlled at 40%-60%). Too high or too low temperature and humidity may affect the curing effect of the glue and the physical properties of the bristles. At the same time, keep the workshop clean, clean the debris and dust on the ground regularly, and prevent dust from entering the moving parts of the equipment or adhering to the brush head to affect the product quality. In addition, the equipment layout should be reasonably planned to ensure sufficient operating space for operators to load and unload materials, adjust parameters and maintain equipment, and reserve channels for material transportation and equipment maintenance.
Obvious safety warning signs such as "Do not touch" and "Be careful of high temperature" should be set around the equipment to remind personnel to pay attention to safety. Check whether the protective devices of the equipment are complete and effective, such as the protective cover in the glue injection area and the safety grating in the bristle planting area, to ensure that personnel cannot touch the moving parts or high-temperature parts during the operation of the equipment. Operators need to wear protective equipment, such as protective gloves, goggles, etc., to prevent glue from contacting the skin or splashing into the eyes. At the same time, formulate emergency plans, clarify the handling procedures for emergencies such as equipment failure and personnel injuries, and equip the workshop with necessary first aid medicines and fire-fighting equipment.
According to the production plan, sort out the entire process from brush head online, glue injection, hair transplantation to finished product offline to ensure smooth connection between each link. Reasonably set up the loading area, processing area, testing area, and finished product storage area to avoid material confusion or backlog. Communicate and coordinate with upstream processes (such as brush head injection molding) and downstream processes (such as brush head cleaning and packaging) to ensure timely supply of brush heads and timely transportation of finished products. At the same time, prepare production record forms to record equipment operating parameters, production quantity, product quality test results and other information, which is convenient for traceability and statistical analysis, and provides data support for production management.
The preparation work before operating the automatic glue injection robot high-speed toothbrush hair transplanting machine is a meticulous and systematic task, which needs to be fully implemented from multiple dimensions such as personnel, equipment, materials, technology, environment, safety, and process. Through sufficient preparation, the risk of equipment failure can be effectively reduced, production efficiency and product consistency can be improved, and the foundation for large-scale automated production can be laid. With the development of intelligent manufacturing technology, the operational preparation work of such equipment will become more intelligent and standardized in the future, further reducing human intervention and improving the stability and reliability of the production process.
